Swaging forging process animation software

Tube swaging stainless steel swaged tube vita needle. A swage is the shaped tool used to transform an objects shape into the desired form by bending or shaping. Forging is a manufacturing process involving the shaping of metal using localized compressive forces. We supply you with simple to understand information that will ensure you that you will get the correct machine. Causes and remedies for some physical defects in rotary. The most common components, produced using this technique are fasteners as engine valves, couplings and others. The forging process is very important in industrial metal manufacture, particularly in the extensive iron and steel manufacturing industry. Tubetube joining technology by using rotary swaging. For example, hu used the fem software to simulate the deep warm extrusion of a. What is swaging process working of swaging machine what is swaging operation. With the development of manufacturing industry, metal tubes and rods are used more and more widely in automobile, aviation, and aerospace fields. Qform software allows simulation of forgings using powdered metal workpieces. Rotary tube swaging is usually done with tubing or pipe but can also be done on solids.

Energycontrolled rotary swaging process for tube workpiece. Mixing and matching elements of a hose assembly can lead to dire issues if the swaging process isnt configured to the oems. Case study dextra simulation of cold swaging process with forge. The animation below shows simulation of such technology. This can be further expanded by placing a mandrel inside the tube and applying radial compressive forces on. Fe analysis of tube swaging and radial forging processes 1 graduate student of gyeongsang national universitygnu. Swaging requires lubricant and reaming is done dry. I made the animation on drop forging and press forging process so hope you will like this. I am glad to have you join us to learn some of the foundational concepts that underlie forging process. We present, in the above animation, an analysis of one such technology known as swaging.

Roll forging is the process of increasing rods or wires in length. Swaging process is a metal forming process for manufacturing various. Qform software allows fully automatic simulation of all radial forging blows thanks to a special forging manipulator model and easy specification. Radial forging and rotary swaging simulation in qform. Rotary swaging is used in the manufacture of various parts for the automotive, aerospace and defense industries, for example, in the production of pipes, hollow steering columns, drive and guide shafts as well as various fasteners. Radial forging is an open forging process used for reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for. Forging process animation in this video we are going t discuss about forging process.

This can be further expanded by placing a mandrel inside the tube and applying radial compressive forces on the outer diameter. The workpiece is heated to improve its plastic flow characteristics and reduce the force required to. Benefits of roll forging include the elimination of flashing and a superior grain structure. Though forging process gives superior quality product compared to other manufacturing processes, there are some defects that are lightly to come if a proper care is not taken in forging process design. Here at the hydraulic megastore, we have a variety of swaging machines to offer, ranging from electrical and manual. Often, these components utilize a swaging technique to upset the end of the tube for fastening, assembly, or some other functional reason. Rotary swaging, a competitive plasticforming technology for manufacturing tubes and rods, can realize netshape forming for highquality workpiece. Radial forging and rotary swaging simulation in qform youtube. In fact, forging is often the optimum process, in terms of both part quality and cost, especially for applications that require maximum part strength, custom sizes or critical performance specifications. Forging is often classified according to the temperature at which it is performed.

Swaging is a process that is used to reduce or increase the diameter of tubes andor rods. There are several forging processes available, including. Forge 2011 was used to simulate the energycontrolled rotary swaging process. Opendie forging can produce forgings from a few pounds up to more than 150 tons. Swaging virtual labdayalbagh educational institute.

Finite element analysis of a tube swaging process blog afdex. Some of the smaller parts are actually forged cold. Rotary swaging is a highperformance forging process for hollow and solid parts with an elongated axis. In this paper, the metal forging simulation software transvalor.

These defects, which may be on the surface or internal, are not desirable because they may produce bad surface appearance and even adversely affect the strength, service life, formability and other. Unlike forging which uses heat to mold the tubing, tube swaging is coldworked under high pressure, and is basically a deformation of the tube or pipe to attach to another tube or. Swaging is a method of securing wire rope or aircraft cable with a permanently applied fitting or sleeve. Tube handling and processing are important functions for many manufacturing operations. Rotary swaging is used to reduce the diameter of tubes and solids or to forge a tube over another tube. In this paper, the metal forging simulation software transvalor forge 2011 2d was used to simulate the joining process of tubetube parts by rotary swaging method. To learn about forging,this slides would help you a lo slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. Forging is a very important production process as we know.

Infeed rotary swaging is a cold forming production technique to reduce the diameter of. Upset forging, also known as heading, is a manufacturing process which decreases the length of a workpiece in order to increase the diameter of the material in this area. However, in order to control the forming precision of tube or bar workpiece, the complex mechanical. Dangerous biggest heavy duty hammer forging process. World contributing writer joyce laird talked with sr. The segments of the forming tool 2, 3 or 4 split molds apply pressure radially on a turning part. The swaged connection will exceed the rated breaking. Forging process animation by basic engineering youtube. A remarkable number of the products that we use every day utilize some form of tubing as part of their construction. The software supports both hot and cold forging processes as well as. Services a broad spectrum of cold forming services felss. Swaging swaging is a process that is used to reduce or increase the diameter of tubes. Our manufacturing process offers significant value when compared to stamping and screw machined pains. Cold tube swaging machines are commonly used with aluminum, copper, and thin steel.

There are always some physical defects in rotary swaged products. Felss offers a broad spectrum of services for the cold forming of pipes and solid material. This process is commonly referred to as rotary swaging and it physically manipulates the end of the material so it is small enough to fit into the next operation which could be cold drawing or extruding. Since a finished part can be manufactured with every move cycle. Our engineers and designers have been designing unique hubs for the past 27 years using 3d modeling software.

Rotary swaging is a highperformance forging process for. With hot forging, warm forging, cold forging, radial forging and swaging machines being supplied to over 400 steel processing companies around the world, you can be assured that our hot and cold forging machines along with radial forging and swaging are the very best in. With the help of a corresponding tool segment design, various part designs can be formed. In addition to mechanical engineering, the development of processes and innovative solutions for industry 4. Thats because its a highspeed, coldforming process capable of producing electronic contact pins that are consistent and inexpensive. Needed need to be checked acceptance criteria procedure tujuan group dan grade material alatalat yang diperlukan dokumen yang diperlukan apa yang perlu di check kriteria penerimaan prosedur group. Forging process animation by basic engineering duration. Metal forging is a metal forming process that involves applying compressive forces to a work piece to deform it, and create a desired geometric change to the material. Rotary swaging, also known as radial swaging, is often a cold working process used to reduce tube diameter, produce a tapered end, or to add a point to a round workpiece.

Fe analysis of tube swaging and radial forging processes. Examples of radial forging and rotary swaging simulations are shown in this video. Swaging is the actionoriented process for shaping a swage. Learn more about our software solution simufact forming. The swaging process on tubing will result in linear growth as well as giving the end user a work harden product from the original material. What is swaging process working of swaging machine. Finite element analysis of tube swaging and radial forging processes. A scheme of analyzing a swaging process by finite element method was presented. Swaging machines hydraulic products hydraulic megastore. The manufacturer places heated metal bars between two cylindrical rolls, which rotate and apply progressive pressure to shape the metal.

Swaging is the process of using pressure to adjust the diameter of tube endings, usually for the purpose of attaching them to pipe fittings or cables. Both processes provide for exceptional strength and part to. Depending on the forming degree, the process will be executed in cold or hot condition. The process is used to form a virtually limitless range of component sizes from a few pounds to over 300 tons. An overview of forging processes with their defects. Common industries that utilize the process of tube swaging include aerospace, medical, automotive and commercial, and in a. Simulation of swaging process various tube and bar end forming technologies are widely used in the manufacturing industry. Pdf rotary swaging forming process of tube workpieces. Tube swaging and tube end forming are used with various material alloys such as stainless steel, aluminum, steel, titanium, copper or brass. Spinergy manufactures our hubs utilizing either a high strength forging process or a high strength machined aluminum billet process. Vita needle has both the equipment and talent required in order to produce swaged tubes in quantities from handfuls to hundreds of thousands. And what if the forging simulation software is very easy to learn and. In the first stage of the video radial forging simulation in qform is shown. Swaging is used in the metalworking field, known as metallurgy, to serve.